MachineValley Sigma Mixers, also called Sigma Kneaders, take on the jobs a regular mixer can't: putty, sealants, adhesives, rubber, and other thick pastes. Two 100 mm thick SS casting blades turn at a 1:1.25 ratio inside an SS 304 chamber, driven by a helical gearbox. A hydraulic tilt handles discharge. The range runs from SM-50 to SM-1000, 100 L to 1000 L gross.
| SIGMA MIXER | SIGMA-100 | SIGMA-200 | SIGMA-500 | SIGMA-1000 |
|---|---|---|---|---|
| WORKING CAPACITY | 100KG | 200KG | 500KG | 1000KG |
| SS SHELL THICKNESS | 4MM | 6MM | 6MM | 8MM |
| SIDE PLATES THICKNESS | 6MM | 8MM | 8MM | 10MM |
| SHAFT DIAMETER (MM) | 60MM | 70MM | 80MM | 90MM |
| CASTING BLADE (MM) | 100MM | 100MM | 100MM | 100MM |
| BLADE TYPE | Z/S - TYPE | Z/S - TYPE | Z/S - TYPE | Z/S - TYPE |
| MOTOR POWER | 7.5HP | 10HP | 15HP | 30HP |
| MOTOR RPM | 0~1440 | 0~1440 | 0~1440 | 0~1440 |
| SHAFT RPM | 36 | 34 | 32 | 30 |
| GEAR BOX (1:30) | HELICAL GEAR | HELICAL GEAR | HELICAL GEAR | HELICAL GEAR |
| HYDRAULIC LIFT MOTER | 1HP | 1HP | 1HP | 2HP |
SM-100 Sigma Mixer Kneader
MachineValley SM-100 Sigma Mixer is a heavy-duty kneader for medium batches, with 160 L gross capacity, 100 to 120 kg output, 10 HP motor, and hydraulic tilting discharge.
SM-200 Sigma Mixer Kneader
MachineValley SM-200 Sigma Mixer offers 300L gross capacity and 150 to 200 kg output, with heating/cooling jacket, hydraulic openable cover, and PLC panel with Siemens HMI for precise control.
SM-500 Sigma Mixer Kneader
MachineValley SM-500 Sigma Mixer is built for large-scale production, with 500 to 600 kg batch size, 8 mm SS 304 shell, heating/cooling jacket, 30 HP motor, and PLC/HMI control.
SM-1000 Sigma Mixer Kneader
MachineValley SM-1000 Sigma Mixer is our largest kneader, handling 600 to 1000 kg batches in a 4' x 4' chamber, with 50 HP FLP motor, hydraulic tilting, and VFD.
It is used for thick or sticky materials: putty, adhesives, sealants, rubber compounds, ointments, pigment pastes, and food doughs. If your product is a thin liquid or a dry powder, a disperser or ribbon blender is usually the better choice.
Yes, with the right motor. The drive can be supplied with a standard or flameproof (FLP) motor. Tell us your material and area classification so we can specify the right electrical equipment.
Machine control is through a PLC control panel with a Siemens HMI display, plus temperature and pressure sensors; it also has a VFD with its own panel.
The blade shafts run in heavy-duty MS casting bearing housings with SKF bearings. Each housing has a Teflon gland to seal the shaft where it meets the chamber.
Start with your batch weight, not the gross capacity. The gross capacity is the full volume of the chamber, and the production capacity is what you can actually mix per batch. Then decide whether you need a jacket, PLC control, or a hydraulic top cover.