Pug Mill Mixer Machine Manufacturer

Pug Mill Mixer Machine

Highlights

Counter-Rotating Ribbons, Even Mixing
Five Sizes: 500kg Through 5 Ton Units
Bottom Valve, Fast & Clean Discharge

MS or Stainless Steel (304/316) Build
Optional Heating or Cooling Jackets
Rated For Continuous Industrial Duty

MachineValley's Pug Mill Mixer blends dry powders, granules, and semi-dry materials using two helical ribbon agitators spinning in opposite directions inside a U-shaped trough. It comes in 500kg, 1 Ton, 2 Ton, 3 Ton, and 5 Ton sizes, offering the right capacity for everything from small batch runs to full production lines.

Major Benefits

Always well Blend Across Batches
Faster Mixing Than Paddle or Drum
Little Product Left After Discharge
Right-Sized Capacity, 500 kg to 5 Ton
Built-in for Continuous, Everyday Plant Use

Major Feature

Counter-Rotating Dual Ribbon Agitators
Through Built-In MS or SS304/316 Steel
Bottom Valve For Fast, Clean Unload
Optional Top Cover, Inspection Window
Optional Heating/Cooling Jacket Fitted

Technical Information

PUG MILL1	PUG-500	PUG-1000	PUG-2000	PUG-3000	PUG-5000	PUG-7000
WORKING CAPACITY	500KG	1000KG	2000KG	3000KG	5000KG	7000KG
CELL THICKNESS	4MM	4MM	4MM	6MM	8MM	8MM
SHAFT DIAMETER	70MM	75MM	80MM	85MM	90MM	90MM
MOTOR POWER	7.5HP	10HP	20HP	40HP	50HP	75HP
MOTOR RPM	0~1440	0~1440	0~1440	0~1440	0~1440	0~1440
SHAFT RPM	35	30	30	30	30	30
BLADE TYPE	HELICAL BLADE	HELICAL BLADE	HELICAL BLADE	HELICAL BLADE	HELICAL BLADE	HELICAL BLADE
GEAR BOX	HELICAL	HELICAL	HELICAL	HELICAL	HELICAL	HELICAL
OUTLET VALVE (INCH)	5	6	8	8	8	8

Machine Options

PUG-1

1 Ton Pug Mill

1 Ton batch capacity, 12.5–15 HP Drive, 8–12 minute mixing time, working volume around 1200 liters. A solid fit for mid-size production lines stepping up from pilot-scale batches.

PUG-2

2 Ton Pug Mill

2 Ton batch capacity, 20–25 HP drive, 10–15 minute mixing time, working volume around 2200 liters. Common choice for plants moving past occasional runs into steady daily production.

PUG-3

3 Ton Pug Mill

3 Ton batch capacity, 30–40 HP drive, 12–18 minute mixing time, working volume around 2800 liters. This is where most mid-to-large manufacturers land enough capacity for continuous runs without long changeovers.

PUG-5

5 Ton Pug Mill

5 Ton batch capacity, 50–60 HP drive, 15–20 minute mixing time, working volume around 4800 liters. Built for high-volume operations running back-to-back batches with minimal downtime.

Application & Industry

Interior Coating
Exterior Coating
Adhesive & Sealant
Detergent & Cosmetics
Tractor Paint

Customization Options

Material: MS, SS304, or SS316 build
Jacket: Heating or Cooling for Mix Cycle
Vacuum Design: Removes Excess Moisture
Spray System: Adds Binder Mid-Cycle
Motor: Flameproof for Hazardous Areas
Discharge: Bottom or Side Valve Fitted
Top Cover: Sealed Inspection Window

FAQ

Pug mill uses two counter-rotating helical ribbons that move material both toward the center and out toward the ends, giving faster, more even mixing than a single-paddle design — especially on larger batches.

Yes. Units can be fitted with spray nozzle ports so binders or liquid additives go in mid-cycle rather than after mixing is done, which helps with even distribution.

It depends on capacity and material; smaller units (500kg–1 Ton) usually run 6-12 minutes, while larger ones (3-5 ton) take 12-20 minutes for a full, even blend.

Mild Steel is fine for most non-corrosive, non-food-grade materials. SS304 or SS316 is used when product is corrosive, food-grade, or pharma-grade, or when hygiene standards require it.

Yes, with a flameproof motor and electricals fitted. This is a customization option, not standard on the base unit, so it needs to be specified at order time.